CNC PLASMA CUTTING SYSTEM
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
Why choose
a Swift-Cut XP?
The Swift-Cut XP is cutting edge in its design and more
durable than ever. Designed with production cutting
in mind up to 32mm* (1.25”) and with an edge start
capacity up to 50mm* (2”) the XP range of tables is
supplied with AC servo motors across all axes for
improved performance and accuracy.
*in conjunction with the Hypertherm MaxPro 200 cutting mild steel
Introducing the
Swift-Cut XP
The brief was simple, take all that we learnt with our
best selling Swift-Cut Pro plasma machine and build it
bigger, stronger and more powerful than ever before.
The outcome is a range of two heavy duty CNC plasma
cutting machines built to withstand the rigours of all day
cutting whilst still remaining incredibly affordable.
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Key
Features
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
OPERATORS
CONSOLE
Ergonomic operators
console with touch
screen and keyboard/
mouse inputs.
HEAVY DUTY BASE
Fully welded reinforced
base provides the
required support and
rigidity when cutting
thick material
GANTRY BEAM
Lightweight but rigid gantry
beam supports twin x-axis linear
rails, it also gives you the ability
to cut 200mm box sections.
PROTECTION
COVERS
Protect key
components against
the harsh cutting
environment.
BREAKAWAY HEAD
Ensures the torch is
protected in the event
of a part collision.
INTELLIGENT TORCH HEIGHT CONTROL
Never have to set up torch height control yourself.
Automatic voltage sampling provides repeatable cut
quality and increased consumable life compared to
conventional Torch Height Control systems.
MAXPRO200
Plasma system
LINEAR RAIL
Precision linear rail on all axes
combined with AC digital
servos delivers exceptional
positioning accuracy.
ENCLOSED
DRAG CHAINS
Fully enclosed
drag chains
protect cables
against damage
from molten
material.
HEAVY DUTY
GANTRY
Heavy duty gantry
end castings with
machined faces
provide a precise and
stable platform for
the cutting head.
TABLE BED OPTIONS
The water table bed option (only
available on the XP 3000 (XP 510) offers
ecient fume suppression reducing
the need for external fume extraction.
Alternatively the zoned downdraft table
option captures fumes and particulate
from beneath the cutting area.
ENGRAVING TOOL
The SwiftMARK engraving tool
allows you to mark and cut
in one operation, meaning no
more outsourcing or moving
your project from one machine
to another (optional extra).
SOFTWARE
Easy to use
SwiftCAM Advanced
and SwiftCNC
software included as
standard
FLOATING INITIAL
HEIGHT SENSE
Reliable touch off
sensing system for
accurate pierce heights.
Swift-Cut tables are ruggedly built,
easy to use, have great accuracy
and most importantly, give an
excellent cut.
Alan Bradford, Plasmatech
Main Key Features:
| Intelligent Torch Height Control (ITHC) means
less set up and the perfect cutting height every time
| 360 degree breakaway head stops any damage
to the torch or work piece in the event of a part
collision
| SwiftCAM and SwiftCNC software included
as standard
| Advanced CAM software with auto nest facility
included with every package
| Downdraft and water table cutting bed options
available on the XP 3000 (XP 510). Available as
down draft only on XP 4000 (XP 613)
| Designed, engineered, and fully supported by the
Swift-Cut team
| Freestanding operators console can be positioned
at any point around the table
| A choice of six plasma power sources with
capacities from 3mm to 32mm (0.12” to 1.25”)
| Smooth and precise AC servo motors across all axis
| Mixed gas cutting and water cooled torch available
on Hypertherm MaxPro 200 plasma power source
The Swift-Cut XP is our heavy
duty, production-ready CNC plasma
cutting machine
How have we built such a durable plasma cutting machine at such an
affordable price point?
Our Swift-Cut XP machine has been designed, prototyped, built, and
tested by our own in-house engineering team. Nothing on this machine is
ineffectual; so at the design stage, if it doesn’t improve the performance,
functionality and durability , then it simply won’t make the cut!
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SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
Plasma is one of the world’s most popular cutting
methods and for good reason: it strikes the perfect
balance between cut quality, cut speed, and cost.
Hypertherm thermal arc plasma systems are trusted
and used by more businesses and people than any
other brand. They are considered the best plasma
cutting tools available today and are seamlessly
integrated with the Swift-Cut XP range.
Easy to use and
feature packed
Swift-Cut are renowned for making feature rich, yet
easy to use cutting machines, and our Swift-Cut XP
is no exception. With our touchscreen HMI, wireless
keyboard & mouse, and both standard and advanced
screens for operators with varying experience, you
will be cutting with condence in no time. Features
like Cut Recovery, Plate Alignment, Sheet Trim, 89
shape parametric library and auto nesting all come as
standard.
SwiftCAM Software
Swift-Cut’s easy to use software guarantees that
anyone with a basic knowledge of using computers
will be capable of operating the CNC plasma cutting
system. Minimal training required means the
machine will be operational almost immediately,
maximising output from the start.
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
How have we built a plasma cutting
machine that’s so durable whilst
maintaining a compact footprint?
We wanted our XP range to have the strength and rigidity to withstand
production cutting of materials up to 32mm (1.25”) in thickness, whilst
maintaining a footprint that wasn’t much bigger than our Pro plasma
range. When we look at the market, it is easy to over engineer a machine
and add size and unnecessary weight in an ever increasing footprint. Our
design team wanted to keep things straight forward so we ensured any
additional strength and weight added did not affect the loading of material
and transporting/positioning the machine. Custom internal structures were
created to guarantee the capability and durability of the machine for now
and the future.
Very few companies are who they say
they are, but Swift-Cut promised a
quality product and then backed it up
Full Metal Solutions
Why choose
Swift-Cut?
We are one of the prominent suppliers of CNC plasma cutting machines
in the world and our reputation for providing value for money, quality
machinery and exceptional service is rst class. Each machine goes
through rigorous testing before leaving our facilities, to ensure our
customers get the machine they have been promised. Swift-Cut’s name is
synonymous with quality cutting, and we’re proud of the contribution we are
making to the global CNC cutting industry.
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
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Technical
Specications
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
XP 3000 (XP 510)
3000mm x 1500mm
cutting area (10’ x 5’)
4000 (XP 613)
4000mm x 2000mm
cutting area (13’ x 6.5’)
Table Specications & Features
The Swift-Cut XP has been designed by our skilled team of engineers to provide an all-encompassing plasma
cutting solution with industry leading features as standard and is available in 2 sizes.
Table Specications
XP 3000 (XP 510) XP 4000 (XP 613)
Footprint
3710mm x 2030mm (12.2' x 6.6') 4720mm x 2465mm (15.5' x 8.1')
Table weight
1500kg (3300lbs) 2600kg (5732lbs)
Height
1780mm (70”)
Cutting envelope
3000mm x 1500mm (10' x 5') 4000mm x 2000mm (13' x 6.5')
Z-Axis travel
150mm (6”)
Maximum supported
material load
1150kg (2500lbs) 2050kg (4450lbs)
Input voltage
110-230v (6A-4A)
Speed
12m/min (472ipm)
Linear positional
accuracy
0.2mm/m (0.002"/ft)
Repeatability
0.4mm/m (0.005"/ft)
Ballbar circularity
0.3mm/m (0.003"/ft)
Drive description
400W AC Servo motor assembly, 20mm linear rail on X & Y axis. 100W
servo drive system on Z axis. Anti-backlash gearbox
Gantry height
210mm (8.2")
Maximum material
thickness
32mm (1.25")
Maximum cut capacity of
box section
150mm (6")
Input air pressure
7- 7.5 BAR (100 - 110 PSI)
Flow rate
300 LPM (10 CFM)
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SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
Standard
JPEG/DXF/DWG import capable
Import .dxf or .dwg les or convert .jpg images for cutting
Automatic Lead in/out
Software automatically applies lead in/out for quicker programming
Automatic nesting
Automatically nests parts for economical sheet usage
Part in part nesting
Automatically nest parts in scrap areas to fully utilise sheet
Advanced Drawing Importer
Built in system to clean, scale or delete items within problematic
drawings
Parametric shape library
89 congurable shapes
SwiftCAM Software (features)
swift-cut.com
Ease of use was a major deciding
factor. The software is very user
friendly and requires little prior
computer skills.
Delmer Yomer, Wellspring Components, USA
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
Operator console spec
• Touchscreen HMI with wireless keyboard
and mouse control
• Footprint – 610mm x 600mm (23” x 23”)
• Height – 1430mm (56”)
• Weight – 46kg (100lbs)
• Operating system – Windows 10, 64 bit
• Software included – SwiftCAM, SwiftCNC
• Remote support application installed as standard
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The Swift-Cut machines are capable
of so much, the only limitation is
your imagination
ASE Engineering
SwiftCNC Software (features)
G-Code Browser
Allows the user to start cutting from any individual prole within the G-code
Cut recovery
This function allows the user to start from any position along the cut path
whilst maintaining cut accuracy and reducing material waste
Direct Cut Control
Remote control of settings for Hypertherm Powermax plasma systems
• Automatic control of cutting amps
• Automatic control of air pressure
• Automatic control of cut mode
• Read fault codes from the operator’s console
• Continuous arc mode - A simple unique solution allowing operators
to cut wire mesh and perforated materials with the Hypertherm
Powermax plasma systems
Basic and advanced displays
Basic view for beginners and advanced view for more experienced
operators
Sheet alignment
Simply use the plasma shield to reference the two bottom corners of the
sheet and the software will automatically adjust your part(s) or nest to the
new angle. This will ensure the plasma arc will not ‘run off’ the material as it
travels up the cutting bed
Sheet trim
Easily trim off scrap material. Options to go between 2 or 3 points on the
material
G-code Favourites
Save up to 5 G-code les for quick loading
G-Code queue
Queue up to 5 G-Code les for quick loading
Datum store
Don’t lose a datum point again, this system stores your last datum point so
even if you lose power, you will not lose your position
Congurable datum points
Set up to 5 datum points anywhere on the cutting bed. This can be used
to reduce setup times when using jig xtures or to set custom parking
positions
Dry-run mode
View the plasma torch movement, cutting order and speed in real time
before you switch on the pump, so any problems are found and corrected
without wasting material unnecessarily
Touchscreen display
Seamlessly switch between the wireless keyboard and mouse or the
touchscreen display
Graphical toolpath display
Visual representation of where you are on the toolpath
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
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SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
Cutting Power Options
Plasma Source: Hypertherm
Air Spec
• Clean, dry air supply that should meet ISO8573-1 class 1.2.2.
• Input air pressure – 7- 7.5 BAR (100-110 PSI)
• Flow rate – 300 LPM (10 CFM)
Options
• SwiftMARK engraving tool
• Zoned Downdraft (DD) or Water Table (WT)*
• Powermax consumable kits
• SwiftCAM Advanced software
• Compressor options available
• Air dryer options available
• 3 stage compressed air ltration
• Filtered extraction or extractor fan options for Downdraft machines
• Anti-rust solution
• Anti-fungal tablets
• Wireless or hardwired internet connections
*(WT) only available on XP 3000
Max pierce capacity Mild steel Stainless steel Aluminium Duty cycle 100% duty cycle
Powermax 45 XP* 12mm (1/2”) 12mm (3/8”) 10mm (3/8”) 50% 32Amps
Powermax 65 SYNC™ 16mm (5/8”) 12mm (1/2”) 12mm (1/2”) 50% 46 Amps
Powermax 85 SYNC™ 19mm (3/4”) 16mm (5/8”) 16mm (5/8”) 60% 66 Amps
Powermax 105 SYNC™ 22mm (7/8”) 20mm low use (3/4”) 20mm (3/4”) 80% 94 Amps
Powermax 125 25mm (1”) 20mm (7/8”) 25mm (7/8”) 100% 125 Amps
MAXPRO200 32mm (1.25″) 25mm (1”) 25mm (1.25″) 100% 200 Amps
* Single phase option available
Swift-Cut aftercare is second to none
We take as much pride in helping our customers after
the sale as we do when we are making the sale, and
every aspect of the user being able to get the absolute
best from their Swift-Cut Pro has been thought about.
Whether you need remote assistance, advice, or an
engineer’s visit, we will always make sure that you are
getting the very best in aftercare.
There are a number of options to choose from when you
come to decide how you wish to maintain your machine,
and with over forty years combined experience in
plasma and waterjet cutting, we have great knowledge
when it comes to cutting on many different grades and
types of material.
To enable us to support and train our global customers
and sales partners, Swift-Cut has invested heavily in
technology that allows us to provide remote services by
using Smartphone, Tablet and Wearable Technology via
collaborative software tools to train, assist and diagnose
the problem with precision and in less time. The My
Swift-Cut app allows us to provide real-time video
support which minimises time spent on the job and
keeps machine downtime to a minimum.
We offer interactive online service kits which are
designed to keep your cutting table running at its best,
with the minimal amount of downtime. As part of the
package, our support team will dial in remotely and talk
you through the service procedure, step-by-step.
In addition to the standard warranties that come with
all our cutting tables, if you feel you need more, you
can purchase extended warranties which can cover all
aspects of support, parts or both, giving you even more
peace of mind. Contact a member of our team
for further details.
Swift-Cut has enabled us to diversify
from our primary business into an area
we would never have ventured into.
Leightec
Swift-Cutter CNC family
Here at Swift-Cut we build long-standing relationships with our customers,
with many buying multiple machines from us over time.
Once you buy a Swift-Cut table, you become part of our family, we’ll share
what you do and let you know what other Swift-Cutters are up to.
Our social media pages are an interactive platform where we hope our
customers feel at home, or check out our Swift-Cutters Case Studies
page on our website for more idea of what your fellow Swift-Cutters are
up to and how they get the very best from their machines.
If you require any further
help or information please
visit swift-cut.com
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
Frequently
Asked Questions
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
swift-cut.com
How much does it cost
to run?
There are many variables which can affect running
costs, including type and thickness of material being
cut, so its dicult to put an exact hourly cost down. It is
widely recognised though if you take into consideration
power, compressed air, consumables and routine
maintenance, CNC plasma operating costs are lower
than laser cutting and much lower than waterjet.
What power is required?
The table (inc. console) requires a single phase 110-
230v (6A-4A) supply. The Hypertherm Powermax
45XP requires either a 230v or 415v (32A) supply. The
Hypertherm Powermax 65, 85 and 105 requires a 415v
(32A) supply. The Hypertherm Powermax 125 requires
a 415v (64A) supply. The Hypertherm MaxPro 200
requires a 415v (100A) supply.
Do I need a compressor?
An air compressor is an essential component of the
CNC plasma cutting system. Air plays a crucial part
in ensuring the best quality cut and the reliability of
the machine and plasma power source. It needs
to be dry and free of any contaminants like oil. The
amount of cutting you intend to do will determine what
compressor is best for your needs. As a minimum
we would always recommend you install a 3 stage air
ltration unit close to the cutting table to lter the air
before it enters the plasma power source and table
hardware. We can both advise and supply the best
compressed air setup for your business.
Do I need a downdraft
table (DD) or water table
(WT) to capture the fume?
It all depends on your particular application. Downdraft
tables are slightly more expensive to purchase than
water tables and require connection to either a ltration
unit or extraction fan. The additional equipment adds
extra noise, but they are easier to clean and your only
option if cutting aluminium or stainless steel most of
the time. Water tables are less expensive and quieter,
but more dicult to clean and are not recommended for
certain materials.
What materials will it cut?
CNC plasma cutting can only be used for materials
that are conductive. The three most popular materials
are mild steel, stainless steel and aluminium however
other metals and alloys such as copper, brass, titanium,
hardox, inconel and cast iron can all be cut, albeit you
may experince reduced edge quality due to the melting
temperature of some of those metals.
How accurate is it?
Our XP plasma tables are accurate to within +/- 0.4mm
(0.005”/ft)
Can I have a
demonstration?
Yes, of course! We have dedicated experince centres
in many locations around the world. We can also
carry out personalised remote demonstrations over
Zoom, TeamViewer, Microsoft Teams and WhatsApp
platforms. You can bring parts or drawings with you to
cut out, or we can create something for you which best
represent your particular application.
Is training included?
Training is always included as standard with all our
Swift-Cut machines. This is on a one-to-one basis and
our support engineers will ensure you are comfortable
with operating your new Swift-Cut before the session
ends. This can be done either remotely, which is free
of charge, or on-site*
I’m new to CNC and not
that condent on a
computer, is it easy to use?
We have designed our software to be extremely user
friendly. It is a simple step-by-step process to layout
(nest) your drawing or parametric shape, and create
your g-code ready for cutting. Our SwiftCNC software
has both basic and advanced screen layouts which the
user can switch between as their condence grows.
*Additional charges may apply.
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
What’s the difference
between pierce capacity
and edge start capacity?
When we talk about CNC plasma power source
capacity, we quote pierce capacities. This is the
maximum thickness of material the plasma can pierce if
it was to start within the sheet.
Pierce Start
The pierce needs to happen quickly to reduce the
chance of the molten metal blocking the consumables
in the end of the plasma torch and stopping the cut.
Edge Start
It is possible however (although more dicult to setup)
to start from the edge of the sheet. Because the risk
of blocking the consumables is reduced, the material
thickness can increase. Edge starting can also give
longer consumable life.
swift-cut.com
SWIFT-CUT XP | CNC PLASMA CUTTING SYSTEM
How do I get drawings on
the table?
You can bring your DXF/DWG drawings into the
SwiftCAM software either from les saved locally or
on USB memory drive. Open the folder location where
the le is saved and select the lename you want to
import. Alternatively you can bring in JPEG images via
the same method and then use the advanced image
importer function to clean, scale or delete elements of
the drawing. Once imported, simply follow the step-by-
step process to nest your parts onto your sheet.
Can I use my own plasma
power source?
Swift-Cut plasma machines seamlessly integrate with
Hypertherm plasma power sources and torches. If you
already have a Hypertherm plasma, depending on age,
we can advise the necessary parts required (if any) to
connect it to one of our machines.
Can it cut box section?
No problem at all. We have lots of customers cutting
box section on our Pro plasma machines. The
maximum height box section permitted on the machine
is 150mm (6”)
How often do consumables
generally last?
Many factors can affect consumable longevity
including air quality, material type, and the amount of
pierces. If the machine is setup correctly and you’re
using clean material, consumables should typically last
1-3 hours. When using the MaxPro 200, consumable
technologies such as LongLife, CoolFlow™ and
TrueFlow™ signicantly increase consumable life to
reduce cost per part
Are the consumables easy
to buy?
All consumables are readily available direct from Swift-
Cut or one of our approved distributors.
How fast will the machine
cut?
Depending on material thickness, the Swift-Cut XP
can typically reach cutting speeds up to 6m/min (236
ipm) in combination with the MaxPro 200 plasma
power source
Are there any rules when it
comes to cutting holes?
This one’s as much of guide as it is a hard and fast
rule! When cutting holes using standard denition
plasma, it’s good to follow the 2D rule. This is where,
in order to maintain good hole quality and tolerance,
you should ensure the smallest hole you want to cut
has an approximate diameter twice that of the material
thickness. i.e. if you have 5mm plate, you should aim
for a hole diameter of around 6mm. All our machines
have software which automatically calculates the
optimum lead-in, cut height and feed rate to ensure
your cut holes look as good as possible
Can I use a hand torch with
my Hypertherm plasma
power source?
You certainly can. If you wish to use a hand torch with
your plasma, simply unplug the machine torch and
CNC connections, and plug in the hand torch. You will
need to place your material on the cutting bed of the
Swift-Cut machine to make use of the earth connection.
Alternatively you can plug in a separate earth lead if you
want to work away from the Swift-Cut. When you’ve
nished hand cutting, just reverse the proceedure.
Can I use my own
CAD program such as
AutoCAD?
You are more than welcome to use any CAD package
you feel comfortable with. As long as you can save the
les in a DXF/DWG format, you can open them in the
SwiftCAM software without any problems..
What are the benets of
mixed gas cutting?
The main benets are reduced angularity, better edge
nish, less dross, improved hole quality and faster cutting
speeds. To achieve these results you would use Oxygen
cutting gas and Air shielding gas on mild steel, and
Nitrogen cutting gas and shielding gas on Stainless Steel
and Aluminium. Mixed gas cutting is only available in
conjunction with the MaxPro 200 plasma power source.
If you require any further
help or information please
visit swift-cut.com
For more information contact
swift-cut.com
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or
by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from
Swift-Cut Automation Ltd. All references in this publication to operating weights, sizes, capacities and
other performance measurements are provided for guidance only and may vary dependent upon the exact
specication of machine. They should not therefore be relied upon in relation to suitability for a particular
application. Guidance and advice should always be sought direct from Swift-Cut or an approved Swift-Cut
partner. Swift-Cut reserves the right to change specications without notice. Illustrations and specications
shown may include optional equipment and accessories. All images are correct at time of publication.
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