Criteria for Choosing Transparent Conductors
56 MRS BULLETIN/AUGUST 2000
Low-Emissivity Windows in Buildings
TCs on window glass improve the en-
ergy efficiency of the window because the
free electrons reflect infrared radiation for
wavelengths longer than the plasma wave-
length. The effect is similar to that of the
silver coating in a Thermos bottle. In cold
climates, the plasma wavelength should
be fairly long, about 2
m, so that most of
the solar spectrum is transmitted into heat
inside the building. Fluorine-doped tin
oxide is the best material for this purpose
because it combines a suitable plasma
wavelength with excellent durability and
low cost. Billions of square feet of TC-
coated window glass have been installed
in buildings around the world.
In hot climates, a short plasma wave-
length, 1
m, is desirable, so that the
near-infrared portion of incident sunlight
can be reflected out of the building. The
metals silver and titanium nitride have
sufficiently short plasma wavelengths for
this application. Silver is widely used for
this application despite its poor durability;
it is sealed inside double-glazed panes for
protection from air and moisture. Titanium
nitride is much more durable and can be
used on exposed surfaces, even on single-
glazed windows. The reflective gold color
of TiN-coated glass can frequently be seen
on large office buildings, but it is not popu-
lar for residential windows.
Solar Cells
The front surfaces of solar cells are cov-
ered by transparent electrodes. In single-
crystal silicon cells, a highly doped layer
of the silicon itself serves as the front elec-
trode. In thin-film cells, a TC layer serves
as the front electrode. Cadmium telluride
and some amorphous-silicon solar cells
are grown on a SnO
2
F-covered glass super-
strate. Thermal stability and low cost are
the primary factors in this choice. The high
work function of SnO
2
F is also helpful in
making low-resistance electrical contact to
the p-type amorphous-silicon layer. Other
amorphous-silicon cells are grown on flexi-
ble steel or plastic substrates; in this case,
the top TC must be deposited at low tem-
perature on thermally sensitive cells. ITO
or ZnO is chosen for this purpose because
both compounds can be deposited suc-
cessfully at low temperatures (typically
200C).
Flat-Panel Displays
The many different styles of FPDs all
use TCs as a front electrode. Etchability is
a very important consideration in forming
patterns in the TC electrode. The easier
etchability of ITO has favored its use over
tin oxide, which is more difficult to etch.
The low deposition temperature of ITO is
also a factor for color displays in which
the TC is deposited over thermally sensi-
tive organic dyes. Low resistance is another
factor favoring ITO in very finely patterned
displays, since the ITO layer can be made
very thin, thus the etched topography re-
mains fairly smooth. ZnO is lower in cost
and easier to etch than ITO is, so ZnO may
replace ITO in some future displays.
Electrochromic Mirrors and Windows
Automatically dimming rear-view mir-
rors are now installed in millions of auto-
mobiles. They include a pair of SnO
2
F-coated electrodes with an electrochemi-
cally active organic gel between them. The
main considerations are chemical inertness,
high transparency, and low cost. “Smart”
windows with electrically controllable
transmission are just entering the market-
place. Tin oxide appears to be the material
of choice, for the same reasons that it is
chosen for electrochromic mirrors.
Defrosting Windows
Freezers in supermarkets pass electric
current through TCs on their display win-
dows in order to prevent moisture in the
air from condensing on them and obscur-
ing the view. Low cost and durability are
the main factors that have led to the choice
of tin oxide for this application.
Defrosting windows in airplanes was
the first application of TCs, permitting high-
altitude bombing during World War II. The
discovery of TCs was kept secret until after
the war. Originally tin oxide was used, but
now ITO has replaced it in modern cock-
pits because its lower resistance permits
defrosting larger window areas with rela-
tively low voltage (24 V). Some automobile
windshields use silver or silver-copper
alloy TCs for electrical defrosting because
the 12-V systems in automobiles require
very low resistance, combined with the
legal requirement of a minimum transmis-
sion of 70%. The metal layers are protected
in the windshield by laminating them be-
tween two sheets of glass.
Oven Windows
Tin oxide coatings are placed on oven
windows to improve their safety by low-
ering the outside temperature of the glass
to safe levels. This permits the use of win-
dows even in self-cleaning ovens that reach
very high temperatures. The tin oxide coat-
ing also improves the energy efficiency of
the ovens. The main criteria for this choice
of material are high temperature stability,
chemical and mechanical durability, and
low cost.
Some transparent laboratory ovens are
constructed entirely of TC-coated glass,
which also serves as the electrical resistor
for heating the oven.
Static Dissipation
TCs are placed on glass to dissipate
static charges that can develop on xero-
graphic copiers, television tubes, and CRT
computer displays. Only relatively high
resistances (1 k/) are needed, so the
main concern is mechanical and chemical
durability. Tin oxide is the material of choice
for these applications.
Touch-Panel Controls
Touch-sensitive control panels, such as
those found on appliances, elevator con-
trols, and ATM screens, are formed from
etched TCs on glass. They sense the pres-
ence of a finger either by direct contact or
capacitively through the glass. The dura-
bility and low cost of tin oxide make it a
good choice for these applications.
Electromagnetic Shielding
It is apparently possible to eavesdrop
on computers and communications by de-
tecting electromagnetic signals passing
through windows. These stray signals can
be blocked by TCs with low sheet resis-
tance. Silver and ITO are the best materials
for this purpose.
Invisible Security Circuits
TC-coated glass can be used as part of
invisible security circuits for windows or
on glass over valuable works of art. Some
protection from fading by UV light is also
provided by the TC. Any TC (except for
colored TiN) could be used. Silver/ZnO
multilayers provide the best UV protection.
Improving the Durability of Glass
Some tin oxide coatings are used solely
to take advantage of tin oxide’s extraordi-
nary durability and have nothing to do
with its electrical conductivity. Tin oxide
coatings are used on the windows of bar-
code readers to improve their abrasion re-
sistance. Hydrofluoric acid etches glass,
but does not affect tin oxide. Some vandals
have used hydrogen-fluoride etching kits
(designed to etch identifying marks on auto-
mobile windows) to etch slogans on win-
dows. Tin oxide coatings are used to protect
windows from these attacks.
Conclusions
Transparent conductors have many
applications. There is no one TC that is
best for all applications. Fluorine-doped
tin oxide is the most widely used TC, while
tin-doped indium oxide (ITO) remains pre-
ferred for flat-panel displays. Zinc oxide
has potential for use in more efficient and
less expensive solar cells. All of these com-