Leica Rugby 610
User Manual
Version 1.0
English
Rugby 610, Introduction
2
Introduction
Purchase Congratulations on the purchase of a Leica Rotating Laser product.
This manual contains important safety directions as well as instructions for setting up
the product and operating it. Refer to "1 Safety Directions" for further information.
Read carefully through the User Manual before you switch on the product.
Product identifica-
tion
The type and serial number of your product are indicated on the type plate.
Enter the type and serial number in your manual and always refer to this information
when you need to contact your agency or Leica Geosystems authorised service work-
shop.
Validity of this
manual
This manual applies to the Rugby 610 lasers. Differences between the models are
marked and described.
Available
documentation
Refer to the following resources for all Rugby 610 documentation/software:
• the Leica Rugby CD
• https://myworld.leica-geosystems.com
Type: _______________
Serial No.: _______________
Name Description/Format
Rugby 610
Quick Guide
Provides an overview of the product. Intended as a quick
reference guide.

Rugby 610 User
Manual
All instructions required in order to operate the product
to a basic level are contained in the User Manual.
Provides an overview of the product together with tech-
nical data and safety directions.
-
Rugby 610, Introduction
3
myWorld@Leica Geosystems (https://myworld.leica-geosystems.com) offers a
wide range of services, information and training material.
With direct access to myWorld, you are able to access all relevant services whenever
it is convenient for you, 24 hours a day, 7 days per week. This increases your efficiency
and keeps you and your equipment instantly updated with the latest information from
Leica Geosystems.
Service Description
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company own. View detailed information on your products, buy
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- Information, Knowledge, Training. Study the latest online training
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nars or Courses in your country.
Rugby 610, Table of Contents
4
Table of Contents
In this manual Chapter Page
1Safety Directions
6
1.1 General 6
1.2 Definition of Use 7
1.3 Limits of Use 7
1.4 Responsibilities 7
1.5 Hazards of Use 8
1.6 Laser Classification 10
1.6.1 General 10
1.6.2 Rugby 610 10
1.7 Electromagnetic Compatibility EMC 11
1.8 FCC Statement, Applicable in U.S. 12
2 Description of the System
14
2.1 System Components 14
2.2 Rugby Laser Components 15
2.3 Case Components 15
2.4 Setup 16
3Operation
17
3.1 Buttons 17
3.2 LED Indicators 17
3.3 Turning on and off the Rugby 18
3.4 Automatic Mode 18
3.5 Manual Mode 18
3.6 Elevation Alert (H.I.) Function 19
4Receivers
20
4.1 Rod Eye 140, Classic Receiver 20
4.2 Menu - Rod Eye 140, Classic Receiver 21
4.3 Rod Eye Basic Receiver 22
5Applications
24
5.1 Setting Forms 24
5.2 Checking Grades 25
5.3 Manual Grades 26
6 Batteries
27
6.1 Operating Principles 27
6.2 Battery for Rugby 27
7Accuracy Adjustment
30
7.1 Checking the Level Accuracy 30
7.2 Adjusting the Level Accuracy 31
8Troubleshooting
33
9 Care and Transport
35
9.1 Transport 35
9.2 Storage 35
9.3 Cleaning and Drying 36
Rugby 610, Table of Contents
5
10 Technical Data
37
10.1 Conformity to National Regulations 37
10.2 General Technical Data of the Laser 37
11 Lifetime Manufacturer’s Warranty
39
12 Accessories
40
Index
41
Rugby 610, Safety Directions
6
1Safety Directions
1.1 General
Description The following directions enable the person responsible for the product, and the
person who actually uses the equipment, to anticipate and avoid operational hazards.
The person responsible for the product must ensure that all users understand these
directions and adhere to them.
About Warning
Messages
Warning messages are an essential part of the safety concept of the instrument. They
appear wherever hazards or hazardous situations can occur.
Warning messages...
• make the user alert about direct and indirect hazards concerning the use of the
product.
• contain general rules of behaviour.
For the users‘ safety, all safety instructions and safety messages shall be strictly
observed and followed! Therefore, the manual must always be available to all persons
performing any tasks described herein.
DANGER, WARNING, CAUTION and NOTICE are standardized signal words for iden-
tifying levels of hazards and risks related to personal injury and property damage. For
your safety it is important to read and fully understand the table below with the
different signal words and their definitions! Supplementary safety information
symbols may be placed within a warning message as well as supplementary text.
Type Description
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation or an unintended
use which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation or an unintended
use which, if not avoided, may result in minor or moderate
injury.
NOTICE
Indicates a potentially hazardous situation or an unintended
use which, if not avoided, may result in appreciable material,
financial and environmental damage.
Important paragraphs which must be adhered to in practice as
they enable the product to be used in a technically correct and
efficient manner.
Rugby 610, Safety Directions
7
1.2 Definition of Use
Intended use • The product casts a horizontal laser plane or a laser beam for the purpose of align-
ment.
• The laser beam can be detected by means of a laser detector.
• Remote control of product.
• Data communication with external appliances.
Reasonably fore-
seeable misuse
• Use of the product without instruction.
• Use outside of the intended use and limits.
• Disabling safety systems.
• Removal of hazard notices.
• Opening the product using tools, for example screwdriver, unless this is permitted
for certain functions.
• Modification or conversion of the product.
• Use after misappropriation.
• Use of products with recognisable damages or defects.
• Use with accessories from other manufacturers without the prior explicit approval
of Leica Geosystems.
• Inadequate safeguards at the working site.
• Deliberate dazzling of third parties.
• Controlling of machines, moving objects or similar monitoring application without
additional control- and safety installations.
1.3 Limits of Use
Environment Suitable for use in an atmosphere appropriate for permanent human habitation: not
suitable for use in aggressive or explosive environments.
DANGER
Local safety authorities and safety experts must be contacted before working in
hazardous areas, or close to electrical installations or similar situations by the person
in charge of the product.
1.4 Responsibilities
Manufacturer of
the product
Leica Geosystems AG, CH-9435 Heerbrugg, hereinafter referred to as Leica Geosys-
tems, is responsible for supplying the product, including the user manual and original
accessories, in a safe condition.
Person responsible
for the product
The person responsible for the product has the following duties:
• To understand the safety instructions on the product and the instructions in the
user manual.
• To ensure that it is used in accordance with the instructions.
• To be familiar with local regulations relating to safety and accident prevention.
• To inform Leica Geosystems immediately if the product and the application
becomes unsafe.
• To ensure that the national laws, regulations and conditions for the operation of
e.g. radio transmitters or lasers are respected.
Rugby 610, Safety Directions
8
1.5 Hazards of Use
CAUTION
Watch out for erroneous measurement results if the product has been dropped or has
been misused, modified, stored for long periods or transported.
Precautions:
Periodically carry out test measurements and perform the field adjustments indicated
in the user manual, particularly after the product has been subjected to abnormal use
and before and after important measurements.
DANGER
Because of the risk of electrocution, it is dangerous to use poles and extensions in the
vicinity of electrical installations such as power cables or electrical railways.
Precautions:
Keep at a safe distance from electrical installations. If it is essential to work in this
environment, first contact the safety authorities responsible for the electrical instal-
lations and follow their instructions.
NOTICE
With the remote control of products, it is possible that extraneous targets will be
picked out and measured.
Precautions:
When measuring in remote control mode, always check your results for plausibility.
WARNING
If the product is used with accessories, for example masts, staffs, poles, you may
increase the risk of being struck by lightning.
Precautions:
Do not use the product in a thunderstorm.
WARNING
Inadequate securing of the working site can lead to dangerous situations, for example
in traffic, on building sites, and at industrial installations.
Precautions:
Always ensure that the working site is adequately secured. Adhere to the regulations
governing safety and accident prevention and road traffic.
CAUTION
If the accessories used with the product are not properly secured and the product is
subjected to mechanical shock, for example blows or falling, the product may be
damaged or people can sustain injury.
Precautions:
When setting-up the product, make sure that the accessories are correctly adapted,
fitted, secured, and locked in position.
Avoid subjecting the product to mechanical stress.
CAUTION
During the transport, shipping or disposal of batteries it is possible for inappropriate
mechanical influences to constitute a fire hazard.
Precautions:
Before shipping the product or disposing of it, discharge the batteries by running the
product until they are flat.
When transporting or shipping batteries, the person in charge of the product must
ensure that the applicable national and international rules and regulations are
observed. Before transportation or shipping contact your local passenger or freight
transport company.
Rugby 610, Safety Directions
9
WARNING
During dynamic applications, for example stakeout procedures there is a danger of
accidents occurring if the user does not pay attention to the environmental conditions
around, for example obstacles, excavations or traffic.
Precautions:
The person responsible for the product must make all users fully aware of the existing
dangers.
WARNING
If you open the product, either of the following actions may cause you to receive an
electric shock.
• Touching live components
• Using the product after incorrect attempts were made to carry out repairs
Precautions:
Do not open the product. Only Leica Geosystems authorised service workshops are
entitled to repair these products.
WARNING
If the product is improperly disposed of, the following can happen:
• If polymer parts are burnt, poisonous gases are produced which may impair health.
• If batteries are damaged or are heated strongly, they can explode and cause
poisoning, burning, corrosion or environmental contamination.
• By disposing of the product irresponsibly you may enable unauthorised persons to
use it in contravention of the regulations, exposing themselves and third parties to
the risk of severe injury and rendering the environment liable to contamination.
Precautions:
Product-specific treatment and waste management information can be downloaded
from the Leica Geosystems home page at http://www.leica-geosystems.com/treatment
or received from your Leica Geosystems dealer.
WARNING
Only Leica Geosystems authorised service workshops are entitled to repair these prod-
ucts.
WARNING
High mechanical stress, high ambient temperatures or immersion into fluids can cause
leakage, fire or explosions of the batteries.
Precautions:
Protect the batteries from mechanical influences and high ambient temperatures. Do
not drop or immerse batteries into fluids.
WARNING
If battery terminals are short circuited e.g. by coming in contact with jewellery, keys,
metalized paper or other metals, the battery can overheat and cause injury or fire, for
example by storing or transporting in pockets.
Precautions:
Make sure that the battery terminals do not come into contact with metallic objects.
The product must not be disposed with household waste.
Dispose of the product appropriately in accordance with the national
regulations in force in your country.
Always prevent access to the product by unauthorised personnel.
Rugby 610, Safety Directions
10
1.6 Laser Classification
1.6.1 General
General The following chapters provide instructions and training information about laser safety
according to international standard IEC 60825-1 (2007-03) and technical report IEC TR
60825-14 (2004-02). The information enables the person responsible for the product
and the person who actually uses the equipment, to anticipate and avoid operational
hazards.
1.6.2 Rugby 610
General The rotating laser built into the product produces a visible laser beam which emerges
from the rotating head.
The laser product described in this section is classified as laser class 2 in accordance
with:
• IEC 60825-1 (2007-03): "Safety of laser products"
• EN 60825-1 (2007-10): "Safety of laser products"
These products are safe for momentary exposures but can be hazardous for deliberate
staring into the beam. The beam may cause dazzle, flash-blindness and after-images,
particularly under low ambient light conditions.
Rugby 610:
CAUTION
From a safety perspective, class 2 laser products are not inherently safe for the eyes.
Precautions:
1) Avoid staring into the beam.
2) Avoid pointing the beam at other people.
According to IEC TR 60825-14 (2004-02), products classified as laser class 1,
class 2 and class 3R do not require:
• laser safety officer involvement,
• protective clothes and eyewear,
• special warning signs in the laser working area
if used and operated as defined in this User Manual due to the low eye hazard
level.
National laws and local regulations could impose more stringent instructions
for the safe use of lasers than IEC 60825-1 (2007-03) and IEC TR 60825-14
(2004-02).
Description Value
Maximum peak radiant power 2.7 mW ± 5%
Pulse duration (effective) 1.1 ms
Pulse repetition frequency 10 rps
Beam divergence < 1.5 mrad
Wavelength 635 nm ± 10 nm
Rugby 610, Safety Directions
11
Labelling
1.7 Electromagnetic Compatibility EMC
Description The term Electromagnetic Compatibility is taken to mean the capability of the product
to function smoothly in an environment where electromagnetic radiation and electro-
static discharges are present, and without causing electromagnetic disturbances to
other equipment.
WARNING
Electromagnetic radiation can cause disturbances in other equipment.
Although the product meets the strict regulations and standards which are in force in
this respect, Leica Geosystems cannot completely exclude the possibility that other
equipment may be disturbed.
CAUTION
There is a risk that disturbances may be caused in other equipment if the product is
used with accessories from other manufacturers, for example field computers,
personal computers or other electronic equipment, non-standard cables or external
batteries.
Precautions:
Use only the equipment and accessories recommended by Leica Geosystems. When
combined with the product, they meet the strict requirements stipulated by the guide-
lines and standards. When using computers or other electronic equipment, pay atten-
tion to the information about electromagnetic compatibility provided by the manufac-
turer.
CAUTION
Disturbances caused by electromagnetic radiation can result in erroneous measure-
ments.
Although the product meets the strict regulations and standards which are in force in
this respect, Leica Geosystems cannot completely exclude the possibility that the
product may be disturbed by intense electromagnetic radiation, for example, near
radio transmitters, two-way radios or diesel generators.
Precautions:
Check the plausibility of results obtained under these conditions.
CAUTION
If the product is operated with connecting cables attached at only one of their two
ends, for example external supply cables, interface cables, the permitted level of elec-
tromagnetic radiation may be exceeded and the correct functioning of other products
may be impaired.
Precautions:
While the product is in use, connecting cables, for example product to external battery,
product to computer, must be connected at both ends.
Laser Radiation
Do not stare into the beam
Class 2 Laser Product
according to IEC 60825-1
(2007 - 03)
Po 2.70 mW
= 635 ± 10 nm
a) Laser beam
005758_001
a
Rugby 610, Safety Directions
12
Radios or digital
cellular phones
Use of product with radio or digital cellular phone devices:
WARNING
Electromagnetic fields can cause disturbances in other equipment, in installations, in
medical devices, for example pacemakers or hearing aids and in aircraft. It can also
affect humans and animals.
Precautions:
Although the product meets the strict regulations and standards which are in force in
this respect, Leica Geosystems cannot completely exclude the possibility that other
equipment can be disturbed or that humans or animals can be affected.
• Do not operate the product with radio or digital cellular phone devices in the vicinity
of filling stations or chemical installations, or in other areas where an explosion
hazard exists.
• Do not operate the product with radio or digital cellular phone devices near to
medical equipment.
• Do not operate the product with radio or digital cellular phone devices in aircraft.
1.8 FCC Statement, Applicable in U.S.
The greyed paragraph below is only applicable for products without radio.
WARNING
WARNING
Changes or modifications not expressly approved by Leica Geosystems for compliance
could void the user's authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interfer-
ence in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not
occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is encouraged
to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and the receiver.
• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Rugby 610, Safety Directions
13
Labelling Rugby 610
Labelling Rod Eye
Labelling Rod Eye
Complies with FDA performance standards for
laser products except for deviations pursuant to
Laser Notice Nr. 50 July 24, 2007
This device complies with part 15 of the FCC
Rules. Operation is subject to the following
two conditions: (1) This device may not
cause harmful interference, and (2) This
device must accept any interference
received, including interference that
may cause undesired operation.
Leica Geosystems AG
CH-9435 Heerbrugg
Power : 8.4V / 0.5A
Art.No.: 812618
Made in China
Serial Number: 10636102500
Type: Rugby 610
005759_001
Rod Eye 140:
This device complies with part 15 of the FCC Rules. Operation is
subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
CH-9435 Heerbrugg
Swiss Technology
by Leica Geosystems
Power : 3V / 60mA
Art.No.: 785493
Made in China
Type: RE140
005146_001
Rod Eye Basic:
Made in China
undesired operation.
received, including interference that may cause
and (2) this device must accept any interference
(1) This device may not cause harmful interference,
Operation is subject to the following two conditions:
This device complies with part 15 of the FCC Rules.
S.No.: 1234567
20XX. XX
Manufactured:
CH-9435 Heerbrugg
Leica Geosystems AG
Power: 9.0V / 0.2A
Art.No.: 769811
REBASType:
005664_001
Rugby 610, Description of the System
14
2 Description of the System
2.1 System Components
General description The Rugby 610 is a laser tool for general construction and levelling applications such as
•Setting forms
• Checking grades
• Controlling depths for excavations
If set up within the self-levelling range, the Rugby automatically levels to create an
accurate horizontal plane of laser light.
Once the Rugby has levelled, the head will start rotating and the Rugby is ready for
use.
30 seconds after the Rugby has completed the levelling, the H.I. Alert system becomes
active and protects the Rugby against changes in elevation caused by movement of
the tripod to ensure accurate work.
Available system
components
The delivered components depend on the package ordered.
005760_002
Rugby 610
Rod Eye 140/Rod Eye Basic
Li-Ion/Alkaline
Rugby 610, Description of the System
15
2.2 Rugby Laser Components
Rugby laser compo-
nents
2.3 Case Components
Case components
a) Carry Handle
b) LED Indicators
c) Buttons
d) Battery compartment
e) Charge jack (for Li-Ion battery pack)
005761_001
a
b
c
d
e
a) Rugby laser
b) Rod Eye receiver mounted on the bracket
c) Li-Ion battery pack or Alkaline battery pack
d) 2x AA-cell battery
e) User Manual/CD
f) Second receiver (can be purchased separately)
g) 4x D-cell battery (for alkaline versions only)
h) Charger (for Li-Ion versions only)
005762_001
a
b
c
d
e
f
g
h
Rugby 610, Description of the System
16
2.4 Setup
Location • Keep the location clear of possible obstructions that could block or reflect the laser
beam.
• Place the Rugby on a stable ground. Ground vibration and extremely windy condi-
tions can affect the operation of the Rugby.
• When working in a very dusty environment place the Rugby up-wind so the dirt is
blown away from the laser.
Setting up on a
Tripod
• Attach the Rugby securely to a tripod or laser trailer, or mount on a stable level
surface.
• Always check the tripod or laser trailer before attaching the Rugby. Make sure all
screws, bolts and nuts are tight.
• If a tripod has chains, they should be slightly loose to allow for thermal expansion
during the day.
• Secure the tripod on extremely windy days.
Step Description
1. Set up the tripod.
2. Place the Rugby on the tripod.
3. Tighten the screw on the underside of the tripod to secure the Rugby
on the tripod.
005763_001
Rugby 610, Operation
17
3Operation
3.1 Buttons
Buttons
Description of the
Button
3.2 LED Indicators
Main Functions Description
The LED Indicators have three main functions:
• To indicate the level status of the axes.
• To indicate the battery status.
• To indicate an H.I. Alert condition.
Diagram of the LED Indicators
Description of the
LEDs
a) Power button
b) Left hidden button
c) Centre hidden button
d) Right hidden button
005764_001
a
b
c
d
Button Function
Power Press to turn on or off the Rugby.
Press and hold for five seconds (five beeps) to turn on Rugby in
Manual Mode. The Rugby will first level, then switch to Manual
Mode.
Left hidden
button, Centre
hidden button
and Right hidden
button
With the Rugby turned on, press and hold the left hidden button
and right hidden button. Then press the centre hidden button to
enable or disable the Elevation Alert function. The Rugby will
beep once to indicate the change.
a) Level Indicator LED
b) Low Battery Indicator LED
c) H.I. Indicator LED
005765_001
a
b
c
IF the is/are THEN
Low Battery Indicator
LED (Li-Ion & alkaline)
off the battery is okay.
on the battery is getting low.
Rugby 610, Operation
18
3.3 Turning on and off the Rugby
Turning on and off Press the Power button to turn on or off the Rugby.
After turning on:
• If set up within the 5° self-levelling range, the Rugby automatically levels to create
an accurate horizontal plane of laser light.
• Once levelled, the head starts rotating and Rugby is ready for use.
• After 30 seconds of completing the levelling, the H.I. Alert system becomes active
to protect the laser against changes in elevation caused by movement or settling
of the tripod.
• The self-levelling system and H.I. Alert function continues to monitor the position
of the laser beam to ensure consistent and accurate work.
3.4 Automatic Mode
Description of the
Automatic Mode
The Rugby always starts up in Automatic Mode.
In Automatic Mode the Rugby automatically levels if set up within the 5° self-levelling
range.
3.5 Manual Mode
Description of the
Manual Mode
Manual slopes can be created using the Rugby 610 together with the A240 Manual
Slope Adapter (790434).
In Manual Mode the self-levelling will be deactivated.
After turning the Rugby off and on again, the Rugby is in Automatic Mode.
Changing to Manual
Mode
Press and hold the Power Button for 5 seconds to change to Manual Mode.
• The Rugby will beep 5 times while holding the Power Button.
• After releasing the button, the Rugby levels. The levelling LED flashes green, then
turns solid green for a few seconds.
• After levelling, the levelling LED turns red and the Rugby is in Manual Mode.
Level Indicator LED green the axis is level.
flashing green the axis is levelling.
red the axis is in Manual Mode.
H.I. Indicator LED flashing red
rapidly
movement of the laser has triggered an H.I.
Alert.
IF the is/are THEN
Rugby 610, Operation
19
3.6 Elevation Alert (H.I.) Function
Description of the
Elevation Alert
function
• The Elevation Alert or Height of Instrument (H.I.) function prevents incorrect work
caused by movement or settling of the tripod that would cause the laser to level at
a lower height.
• The Elevation Alert function becomes active and monitors the movement of the
laser 30 second after the Rugby has completely levelled and the head of the laser
starts rotating.
• The Elevation Alert monitors the laser. If disturbed, the H.I. LED flashes and the
Rugby beeps rapidly.
• To stop the alert turn Rugby off and on again. Check the height of the laser before
beginning to work again.
The Elevation Alert function turns on automatically every time the Rugby is
turned on.
Disable or enable
the Elevation Alert
function
The Elevation Alert function can be disabled or enabled by pressing the following
button combination:
• With the Rugby turned on, press and hold the Left hidden button and the Right
hidden button.
• Press the Centre hidden button.
The Rugby beeps once to indicate the change.
If the Elevation Alert function is enabled, the H.I. Indicator LED flashes twice
quickly on power up.
Rugby 610, Receivers
20
4 Receivers
Description The Rugby 610 is sold with the Rod Eye 140 Classic or Rod Eye Basic Receiver.
4.1 Rod Eye 140, Classic Receiver
Instrument compo-
nents part 1 of 2
Instrument compo-
nents part 2 of 2
a) Level vial
b) Audio Speaker
c) LCD window
d) LEDs
e) Laser Reception window
f) On-grade
g) Keypad
Component Description
Level vial Aids to keep the rod plumb when taking readings.
Audio Speaker Indicates the detector’s position:
• High - Fast beeping
• On-grade - Solid tone
• Low - Slow beeping
LCD window Front and rear LCD arrow indicate the detector’s position.
LEDs Display the relative position of the laser beam. Three channel
indication:
•High - Red
• On-grade - Green
•Low - Blue
Laser Reception
window
Detects the laser beam. The reception windows must be directed
towards the laser.
On-grade Indicates the on-grade position of the laser.
Keypad Power, accuracy and volume functions. Refer to "Description of
the Buttons" for detailed information.
005147_001
a
b
c
d
e
f
g
a) Bracket Mounting Hole
b) Offset notch
c) Product label
d) Battery door
Component Description
Bracket
Mounting Hole
Location to attach the receiver bracket for normal operation.
Offset notch Use to transfer reference marks. The notch is 85 mm (3.35")
below to top of the detector.
Product label The serial number is located inside the battery compartment.
Battery door Access to the battery compartment.
005148_001
a
b
c
d
Rugby 610, Receivers
21
Description of the
Buttons
4.2 Menu - Rod Eye 140, Classic Receiver
Menu access and
navigation
To access the menu of the Rod Eye 140 Classic Receiver, press the Bandwidth button
and Audio button simultaneously.
• Use the Bandwidth button and Audio button to change parameters.
• Use the Power button to scroll through the menu.
Menu
MENU MODE - The blue LED will blink slowly indicating menu mode.
a) Power
b) Audio
c) Bandwidth
Button Function
Power Press once to turn on the Receiver.
Audio Press to change the audio output.
Bandwidth Press to change detection bandwidth.
005149_001
a
b
c
Menu Function Indication
LED Changes the brightness of
the LED indicators.
Red and green LEDs -
High/Low/Off
Red and Green LEDs
change brightness to
indicate this parameter.
BAT Turns on or off the Laser
low battery indication on
the receiver.
Green LED is on: Laser low
battery icon function is active.
The laser icon flashes
to indicate this param-
eter.
Red LED is on: Laser low
battery icon function is not
active.
MEM Turns on or off the position
memory function.
Green LED is on: function is on.
The down arrow bars
are filling to indicate
this parameter.
Red LED is on: function is off.
Rugby 610, Receivers
22
4.3 Rod Eye Basic Receiver
Instrument compo-
nents part 1 of 2
Instrument compo-
nents part 2 of 2
a) Level vial
b) Keypad
c) On-grade
d) Laser Reception window
e) LCD window
f) Audio Speaker
Component Description
Level vial Aids to keep the rod plumb when taking readings.
Keypad Power, accuracy and volume functions. Refer to "Description of
the buttons" for detailed information.
On-grade Indicates the on-grade position of the laser.
Laser Reception
window
Detects the laser beam. The reception windows must be directed
towards the laser.
LCD window Front and rear LCD arrow indicate the detector’s position.
Audio Speaker Indicates the detector’s position:
• High - Fast beeping
• On-grade - Solid tone
• Low - Slow beeping
005665_001
a
b
c
d
e
f
a) Bracket Mounting Hole
b) Offset notch
c) Battery door
d) Serial number label
e) Product label
Component Description
Bracket
Mounting Hole
Location to attach the receiver bracket for normal operation.
Offset notch Use to transfer reference marks. The notch is 45 mm (1.75")
below to top of the detector.
Battery door Access to the battery compartment.
005666_001
a
b
c
d
e
Rugby 610, Receivers
23
Description of the
buttons
a) Audio
b) Bandwidth
c) Power
Button Function
Audio Press to change the audio output.
Bandwidth Press to change detection bandwidth.
Power Press once to turn on the Receiver.
005667_001
a
b
c
Rugby 610, Applications
24
5 Applications
5.1 Setting Forms
Setting Forms step-
by-step
Application shown using the Rod Eye 140, Classic Receiver.
Step Description
1. Set up the Rugby on a tripod.
2. Set up the tripod on a stable surface outside the working area.
3. Attach the receiver to a rod.
4. Turn on the Rugby and the receiver.
5. Set the base of the rod on a known point for the finished height of forms.
6. Adjust the height of the receiver on the rod until the on-grade (centre-line)
position is indicated on the receiver by:
• the centre bar
• the green flashing LED
• a solid audio tone
7. Set the rod with the attached receiver on top of the form.
8. Adjust the height of the form until the on-grade position is again indicated.
9. Continue to additional positions until the forms are levelled to the rotating
plane of the Rugby.
ba
4
005766_001
6
5
7
8
9
1 + 2
3
Rugby 610, Applications
25
5.2 Checking Grades
Checking Grades
step-by-step
Application shown using the Rod Eye 140, Classic Receiver.
Step Description
1. Set up the Rugby on a tripod.
2. Set up the tripod on a stable surface outside the working area.
3. Attach the receiver to a rod.
4. Turn on the Rugby and the receiver.
5. Set the base of the rod on a known point for the finished grade.
6. Adjust the height of the receiver on the rod until the on-grade (centre-line)
position is indicated on the receiver by:
• the centre bar
• the green flashing LED
• a solid audio tone
7. Set the rod with the attached receiver on top of the excavation or concrete
pour to check for correct elevation.
8. Variances can be read with the arrow display.
• 7a: Position is too high.
• 7b: Position is too low.
• 7c: Position is on grade.
6
ba
4
005767_001
3
1 + 2
5
7a
7b
7c
Rugby 610, Applications
26
5.3 Manual Grades
Manual Grading
step-by-step
Application shown using the Rod Eye 140, Classic Receiver.
Step Description
1. Set up the Rugby and the slope adapter on a tripod.
2. Set up the tripod at the base of the slope with the Rugby and the slope
adaptor pointing in the direction of the desired slope.
3. Set the slope adapter to the zero position on the bracket and on the knob.
4. Roughly level the top of the tripod using the circular level on the slope
adapter.
5. Before entering grade in the slope adapter, start the Rugby in Manual
Mode:
Press and hold the Power Button for 5 seconds to change to Manual Mode.
• The Rugby will beep 5 times while holding the Power Button.
• After releasing the button, the Rugby levels. The levelling LED flashes
green, then turns solid green for a few seconds.
• After levelling, the levelling LED turns red and the Rugby is in Manual
Mode.
6. Attach the receiver to a rod.
7. Turn on the receiver.
8. At the base of the slope, adjust the height of the receiver on the rod until
the on-grade (centre-line) position is indicated on the receiver by:
•the centre bar
• the green flashing LED
•a solid audio tone
9. The desired slope can be set with the slope adapter.
The receiver can now be used to control the grade of the slope.
5 s
5
7
3a
3b
4
790434 - A240
Slope adapter
1% = 0.6°
2% = 1.1°
3% = 1.7°
5% = 2.9°
10% = 5.7°
20% = 11.3°
30% = 16.7°
100% = 45.0°
9
005768_001
8
1 + 2
6
X
α
α
Rugby 610, Batteries
27
6Batteries
Description The Rugby 610 can be purchased with alkaline batteries or a rechargeable Li-Ion
battery pack.
The following information is appropriate only to the model you have purchased.
6.1 Operating Principles
Charging / first-time
use
• The battery must be charged prior to using it for the first time because it is deliv-
ered with an energy content as low as possible.
• The permissible temperature range for charging is between 0°C to +40°C/ +32°F to
+104°F. For optimal charging, we recommend charging the batteries at a low
ambient temperature of +10°C to +20°C/+50°F to +68°F if possible.
• It is normal for the battery to become warm during charging. Using the chargers
recommended by Leica Geosystems, it is not possible to charge the battery if the
temperature is too high.
• For new batteries or batteries that have been stored for a long time (> three
months), it is effectual to make only one charge/discharge cycle.
• For Li-Ion batteries, a single discharging and charging cycle is sufficient. We recom-
mend carrying out the process when the battery capacity indicated on the charger
or on a Leica Geosystems product deviates significantly from the actual battery
capacity available.
Operation /
Discharging
• The batteries can be operated from -20°C to +55°C/-4°F to +131°F.
• Low operating temperatures reduce the capacity that can be drawn; high operating
temperatures reduce the service life of the battery.
6.2 Battery for Rugby
Charging the Li-Ion
battery pack step-
by-step
The rechargeable Li-Ion battery pack on the Rugby can be charged without removing
the battery pack from the laser.
Step Description
1. Slide the locking mechanism on the battery compartment to the very left to
expose the charge jack.
2. Plug the AC connector into the appropriate AC power source.
4
005769_001
1
3
2
5
6
Rugby 610, Batteries
28
The battery pack reaches a full charge in approximately 5 hours if completely
empty. A one hour charge should allow the Rugby to run for a full eight hours.
Changing the Li-Ion
batteries step-by-
step
The Low Battery Indicator LED on the Rugby flashes when the batteries are low and
need to be charged.
The charge indicator LED on the Lithium-Ion battery pack indicates when the pack is
being charged (flashing slowly) or fully charged (on, not flashing).
3. Connect the charger plug into the charge jack on the Rugby battery pack.
4. The small LED next to the charge jack flashes indicating that the Rugby is
charging. The LED is on solid when the battery pack is fully charged.
5. When the battery pack is fully charged, disconnect the charger plug from the
charge jack.
6. Slide the locking mechanism to the centre position to prevent dirt from
getting into the charging jack.
Step Description
Step Description
The batteries are inserted in the front of the laser.
The rechargeable battery pack can be recharged without being removed
from the laser. Refer to " Charging the Li-Ion battery pack step-by-step" for
further information.
1. Slide the locking mechanism on the battery compartment to the right and
open the cover of the battery compartment.
2. To remove the batteries:
Remove the batteries from the battery compartment.
To insert the batteries:
Insert the batteries into the battery compartment.
3. Close the cover of the battery compartment and slide the locking mecha-
nism to the left centre position until it locks into position.
005770_001
1
2
3
Rugby 610, Batteries
29
Changing the alka-
line batteries step-
by-step
The Low Battery Indicator LED on the Rugby flashes when the batteries are low and
need to replaced.
Step Description
The batteries are inserted in the front of the laser.
1. Slide the locking mechanism on the battery compartment to the right and
open the cover of the battery compartment.
2. To remove the batteries:
Remove the batteries from the battery compartment.
To insert the batteries:
Insert the batteries into the battery compartment, ensuring that the
contacts are facing in the right direction.
The correct polarity is displayed on the battery holder.
3. Close the cover of the battery compartment and slide the locking mecha-
nism to the left until it locks into position.
—
+
+
—
—
+
+
—
005771_001
1
2
3
Rugby 610, Accuracy Adjustment
30
7 Accuracy Adjustment
About • It is the responsibility of the user to follow operating instructions and to periodi-
cally check the accuracy of the laser and work as it progresses.
• The Rugby is adjusted to the defined accuracy specification at the factory. It is
recommended to check the laser for accuracy upon receipt and periodically there-
after to ensure accuracy is maintained. If the laser requires adjustment, contact
your nearest authorised service centre or adjust the laser using the procedures
described in this chapter.
• Only enter the accuracy adjustment mode when you plan to change the accuracy.
Accuracy adjustments should only be performed by a qualified individual that
understands basic adjustment principles.
• It is recommended to perform this procedure with two people on a relatively flat
surface.
7.1 Checking the Level Accuracy
Checking the level
accuracy step-by-
step
Step Description
1. Place the Rugby on a flat, level surface or tripod approximately 30 m (100 ft)
from a wall.
2. Align the first axis so that it is square to a wall. Allow the Rugby to self-level
completely (approximately 1 minute after the Rugby begins to rotate).
3. Mark the position of the beam.
4. Rotate the laser 180° and allow it to self-level.
5. Mark the opposite side of the first axis.
6. Align the second axis of the Rugby by rotating it 90° so that this axis is
square to the wall. Allow the Rugby to self-level completely.
005772_001
30 m (100 ft)
30 m (100 ft)
X+
X—
005773_001
30 m (100 ft)
30 m (100 ft)
Y+
Y—
Rugby 610, Accuracy Adjustment
31
The Rugby is within its accuracy specification if the four marks are within
± 2.2 mm (± 3/32") from the centre.
7.2 Adjusting the Level Accuracy
Description
Entering adjust-
ment mode step-by-
step
The following sequence of LED behaviour occurs:
• The Level Indicator LED and the H.I. Indicator LED flash alternately three times.
• The Level Indicator LED flashes three times, then flashes slowly until level. When
the Rugby is level, the Level Indicator LED is on, but does not flash.
• The H.I. Indicator LED is off.
Adjusting the X-axis
step-by-step
The following sequence of LED behaviour occurs:
• The Level Indicator LED and the H.I. Indicator LED flash alternately three times.
• The H.I. Indicator LED flashes three times, then flashes slowly until level. When the
Rugby is level, the H.I. Indicator LED is on, but does not flash.
• The Level Indicator LED is off.
7. Mark the position of the beam.
8. Rotate the laser 180° and allow it to self-level.
9. Mark the opposite side of the second axis.
Step Description
In Adjustment Mode the Level Indicator LED indicates changes to the X-axis.
The H.I. Indicator LED indicates changes to the Y-axis.
005774_001
X
005775_001
Y
Step Description
1. Turn off the power.
2. Press and hold both the Left hidden button and the Right hidden button.
Then press the Power button. The active axis is the X-axis.
Step Description
1. Press the Left hidden button and Right hidden button to increment the laser
beam up and down. Each increment is indicated by a flash of the Level Indi-
cator LED and a beep from the audio indicator.
2. Continue to press the Left hidden button and the Right hidden button and
monitor the spot until the Rugby is within its specified range.
Five steps are equal to 10 arc seconds of change, or approximately
1.5 mm at 30 m (1/16" at 100’).
3. Press the Centre hidden button to switch to the Y-axis.
Rugby 610, Accuracy Adjustment
32
Adjusting the Y-axis
step-by-step
Exiting adjustment
mode step-by-step
Press and hold the Centre hidden button for 3 seconds to save and exit Adjustment
Mode.
The Level Indicator LED and H.I. Indicator LED flash alternately three times, then the
Rugby shuts off.
Pressing the Power button at any time while in Adjustment Mode will exit the mode
without saving changes.
Step Description
1. Press the Left hidden button and the Right hidden button to increment the
laser beam up and down. Each increment is indicated by a flash of the H.I.
Indicator LED and a beep from the audio indicator.
2. Continue to press the Left hidden button and the Right hidden button and
monitor the spot until the Rugby is within its specified range.
Five steps are equal to 10 arc seconds of change, or approximately
1.5 mm at 30 m (1/16" at 100’).
3. Press the Centre hidden button to switch back to the X-axis if desired.
Rugby 610, Troubleshooting
33
8Troubleshooting
Alerts
Troubleshooting
Alert Symptom Possible causes and solu-
tions
Low Battery LED is on. The batteries are low. Replace
the alkaline batteries or
recharge the Li-Ion battery
pack. Refer to "6 Batteries".
Elevation (H.I.) Alert
The LED flashes quickly with an
audio beep.
The Rugby has been bumped
or tripod was moved. Turn off
Rugby to stop alert check the
height of the laser before
beginning to work again. Allow
Rugby to re-level and check
the height of the laser.
After two minutes in the alert
condition, the unit will shut off
automatically.
Servo Limit Alert
All LEDs flash sequentially.
The Rugby is tipped too far to
reach a level position. Re-level
the Rugby within the 5 degree
self-levelling range.
This alert will also be displayed
any time the unit is tipped
more than 45° from level.
After two minutes in the alert
condition, the unit will shut off
automatically.
5 Hz
+
Problem Possible Cause(s) Suggested Solutions
Rugby does not
turn on.
The batteries are low or dead. Check the batteries and
change or charge the batteries
if necessary. If the problem
continues, return the Rugby to
an authorised service centre
for service.
The distance of the
laser is reduced.
Dirt is reducing the laser output. Clean the windows of the
Rugby and the receiver. If the
problem continues, return the
Rugby to an authorised service
centre for service.
The laser receiver
is not working
properly.
The Rugby is not rotating. It may
be levelling or in Elevation Alert.
Check for proper operation of
the Rugby.
Refer to the receiver
manual for more infor-
mation.
The receiver is out of usable
range.
Move closer to the Rugby.
The batteries of the receiver are
low.
Change the receiver batteries.
Rugby 610, Troubleshooting
34
Elevation Alert
function is not
working.
The Elevation Alert function is
disabled.
The Elevation Alert function is
enabled or disabled by
pressing the following button
combination:
With Rugby turned on and
rotating, press and hold the
Left hidden button and the
Right hidden button. Then
press the Centre hidden
button to enable or disable the
Elevation Alert function. The
Rugby beeps once to indicate
the change.
Problem Possible Cause(s) Suggested Solutions
Rugby 610, Care and Transport
35
9 Care and Transport
9.1 Transport
Transport in the
field
When transporting the equipment in the field, always make sure that you
• either carry the product in its original transport container,
• or carry the tripod with its legs splayed across your shoulder, keeping the attached
product upright.
Transport in a road
vehicle
Never carry the product loose in a road vehicle, as it can be affected by shock and
vibration. Always carry the product in its transport container and secure it.
Shipping When transporting the product by rail, air or sea, always use the complete original
Leica Geosystems packaging, transport container and cardboard box, or its equivalent,
to protect against shock and vibration.
Shipping, transport
of batteries
When transporting or shipping batteries, the person in charge of the product must
ensure that the applicable national and international rules and regulations are
observed. Before transportation or shipping, contact your local passenger or freight
transport company.
Field adjustment Periodically carry out test measurements and perform the field adjustments indicated
in the User Manual, particularly after the product has been dropped, stored for long
periods or transported.
9.2 Storage
Product Respect the temperature limits when storing the equipment, particularly in summer if
the equipment is inside a vehicle. Refer to "Technical Data" for information about
temperature limits.
Field adjustment After long periods of storage inspect the field adjustment parameters given in this
user manual before using the product.
Li-Ion and alkaline
batteries
For Li-Ion and alkaline batteries
• Refer to "Technical Data" for information about storage temperature range.
• Remove batteries from the product and the charger before storing.
• After storage recharge batteries before using.
• Protect batteries from damp and wetness. Wet or damp batteries must be dried
before storing or use.
For Li-Ion batteries
• A storage temperature range of -20°C to +30°C/-4°F to 86°F in a dry environment
is recommended to minimise self-discharging of the battery.
• At the recommended storage temperature range, batteries containing a 50% to
100% charge can be stored for up to one year. After this storage period the
batteries must be recharged.
Rugby 610, Care and Transport
36
9.3 Cleaning and Drying
Product and acces-
sories
• Blow dust off lenses and prisms.
• Never touch the glass with your fingers.
• Use only a clean, soft, lint-free cloth for cleaning. If necessary, moisten the cloth
with water or pure alcohol. Do not use other liquids; these can attack the polymer
components.
Damp products Dry the product, the transport container, the foam inserts and the accessories at a
temperature not greater than 40°C / 104°F and clean them. Remove the battery cover
and dry the battery compartment. Do not repack until everything is completely dry.
Always close the transport container when using in the field.
Cables and plugs Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting
cables.
Rugby 610, Technical Data
37
10 Technical Data
10.1 Conformity to National Regulations
Conformity to
national regulations
For products which do not fall under R&TTE directive:
10.2 General Technical Data of the Laser
Operating range Rugby 610 operating range (diameter):
Self-levelling accu-
racy
Self-levelling accuracy is defined at 25°C (77°F)
Self-levelling range
Rotation speed
Laser Dimensions
Weight
Internal battery
*Operating times are dependent upon environmental conditions.
Charging the Li-Ion battery pack takes a maximum of five hours.
Use only high quality alkaline batteries to achieve operating time.
Hereby, Leica Geosystems AG, declares that the product/s is/are in
compliance with the essential requirements and other relevant provi-
sions of the applicable European Directives. The declaration of
conformity can be consulted at http://www.leica-geosystems.com/ce.
With Rod Eye 140, Classic Receiver: 600 m/1,970 ft
With Rod Eye Basic Receiver: 500 m/1,600 ft
Self-levelling accuracy: ±2.2 mm at 30 m (±3/32" at 100 ft)
Self-levelling range: ±5°
Rotation speed: 10 rps
005778_001
212 mm (8.4")
239 mm (9.4") 192 mm (7.6")
Rugby 610 weight with battery: 2.38 kg/5.2 lbs.
Type Operating times* at 20°C
A600 Lithium-Ion (Li-Ion Pack) 40 h
Alkaline (four D-cells) 60 h
Rugby 610, Technical Data
38
Environmental
specifications
Temperature
Protection against water, dust and sand
A100 Lithium-Ion
charger
A600 Lithium-Ion
battery pack
Operating temperature Storage temperature
-10°C to +50°C
(+14°F to +122°F)
-20°C to +70°C
(-4°F to +158°F)
Protection
IPX7 (IEC 60529)
Dust tight
Protected against continuous immersion in water.
Type: Li-Ion battery charger
Input voltage: 100 V AC-240 V AC, 50 Hz-60 Hz
Output voltage: 12 V DC
Output current: 3.0 A
Polarity: Shaft: negative, Tip: positive
Type: Li-Ion battery pack
Input voltage: 12 V DC
Input current: 2.5 A
Charge time: 5 hours (maximum) at 20°C
Rugby 610, Lifetime Manufacturer’s Warranty
39
11 Lifetime Manufacturer’s Warranty
Description Lifetime Manufacturer’s Warranty
Warranty coverage for the entire usage time of the product. Free charge repair or
replacement for all products that suffer defects as a result of faults in materials or
manufacturing, for the entire life of the product.
Three Years No Costs
Guaranteed service should the product become defective and require servicing under
normal conditions of use, as described in the user manual, at no additional charge.
To receive the "three years no cost" period, the product must be registered at
http://www.leica-geosystems.com/registration within 8 weeks of the purchase date.
If the product is not registered, a two year warranty applies.
Rugby 610, Accessories
40
12 Accessories
Accessories for
power supply
A100 - Li-Ion Charger (790417)
The A100 Li-Ion charger comes complete with four separate AC adaptors.
A130 - 12 Volt Battery Cable (790418)
The A130 12 volt battery cable connects the Rugby to a standard 12 volt automotive
battery as a backup for the unit’s battery. It is only usable with the rechargeable
battery pack. Length: 4 metres/13 feet.
A140 - Car Adapter Cable (797750)
The A140 car adapter cable connects the Rugby to a standard automotive accessory
jack as a backup for the unit’s battery or to charge in a vehicle. It is only usable with
a rechargeable battery pack. Length: 2 metres/6.5 feet.
A150 - Alkaline Battery Pack (790419)
The A150 alkaline battery pack is included as part of the standard alkaline package. It
can also be purchased separately to be used as a backup for rechargeable models.
Batteries required: Four D-cell type alkaline.
A240 - Manual Slope Adapter(790434)
The A240 Slope Adapter allows the user to quickly enter grades with the Rugby set to
Manual Mode.
A600 - Li-Ion Battery Pack (790415)
The A600 Li-Ion battery pack is included as part of the standard rechargeable package.
It can also be purchased separately as an upgrade to the alkaline battery pack. It is
necessary to also purchase the A100, Li-Ion battery charger to complete the Li-Ion
battery solution.
005779_001
A600
A240
A140
A130
A100
A150
Rugby 610, Index
41
Index
A
Accessories ........................................................ 40
Accuracy
Self-levelling .................................................. 37
Accuracy Adjustment ......................................... 30
Adjust
Level Accuracy ................................................ 31
Applications
Checking Grades ............................................. 25
Manual Grades ............................................... 26
Setting Forms ................................................ 24
Automatic Mode ................................................ 18
B
Batteries
Charging, first-time use .................................. 27
Operation, Discharging ................................... 27
Battery
Change alkaline batteries ............................... 29
Change Li-Ion battery pack ............................. 28
Charge ........................................................... 27
Technical data ................................................ 37
Battery Charger
Technical data ................................................ 38
Battery Pack
Technical data ................................................ 38
Buttons ............................................................. 17
C
Classic Receiver .................................................. 20
D
Definition of Use ................................................. 7
Description of the system .................................. 14
Dimensions
Of laser .......................................................... 37
Documentation .................................................... 2
E
Elevation alert .................................................... 19
Environmental specifications
Laser .............................................................. 38
F
FCC Statement ................................................... 12
I
Indicators, LED
Level status ....................................................17
Instrument
Technical Data ................................................37
Turn on and off ..............................................18
Intended use ........................................................7
L
Laser
Classification ..................................................10
Dimensions ....................................................37
Laser Classification
Rugby .............................................................10
LED Indicators ....................................................17
Level Accuracy
Adjust .............................................................31
Check .............................................................30
Li-Ion battery .....................................................38
Storage ..........................................................35
M
Manual mode ...............................................18, 18
Menu
Rod Eye ..........................................................21
O
Operating range .................................................37
R
Range
Self-levelling ...................................................37
Responsibilities ....................................................7
Rod Eye
Instrument components ...........................20, 22
Menu ..............................................................21
Rotation speed ..................................................37
S
Safety Directions ..................................................6
Setup
Instrument on tripod ......................................16
Specifications, environmental
Instrument .....................................................38
Rugby 610, Index
42
T
Temperature
Laser
Operating ................................................. 38
Storage .................................................... 38
Temperature, charging internal battery .............. 27
Troubleshooting ................................................. 33
U
User Manual
Validity of ........................................................ 2
W
Warranty ........................................................... 39
Weight
Instrument ..................................................... 37
Rugby 610, Index
43
Leica Geosystems AG
Heinrich-Wild-Strasse
CH-9435 Heerbrugg
Switzerland
Phone +41 71 727 31 31
www.leica-geosystems.com
812929-1.0.0en
Original text
Published in Switzerland
© 2013 Leica Geosystems AG, Heerbrugg, Switzerland